Geared DC motors can be defined as an extension of DC motor which already had its Insight details demystified. DC Motors convert electrical energy (voltage or power source) to mechanical energy (produce rotational motion). They run on direct current. The DC motor works on the principle of Lorentz force which states that when a wire carrying current is placed in a region having magnetic field, then the wire experiences a force. This Lorentz force provides a torque to the coil to rotate. A geared DC Motor has a gear assembly attached to the motor. The speed of motor is counted in terms of rotations of the shaft per minute and is termed as RPM. The gear assembly helps in increasing the torque and reducing the speed. Using the correct combination of gears in a gear motor, its speed can be reduced to any desirable figure. This concept where gears reduce the speed of the vehicle but increase its torque is known as gear reduction. This Insight will explore all the minor and major details that make the gear head and hence the working of geared DC motor.
Gear Reduction Motor is a gearbox that connects devices or drive machines. The main transmission structure is integrated and assembled by drive motor, shaft, and gearbox, which has the functions of connecting, transmission, deceleration, increase torque, and etc.
Principle of deceleration of gear reduction motor is to achieve the purpose of deceleration, which driving power of high-speed is from driving source to pass the power to output shaft of reducer by input shaft. Because the number of teeth of motor is more than gearbox, so the rotate speed is reduced, and the torque is increased. The main function of gear reduction motor is reducing the speed of motor, and increase torque by gear ratio.
If the gear reducer (gearbox) leaks lubricating oil, you can refer to as below:
- Source of lubricating oil leakage: 1). Seal of output shaft; 2). Input shaft; 3). Motor shell; 4). lubricating oil outlet
- Reason of lubricating oil leakage: 1). lubricating oil seals wear out and rigidification; 2). Sand holes of motor shell; 3). lubricating oil mass and running speed
- Solution: 1). Replace lubricating oil seal; 2). Check the shaft around the lubricating oil seal; 3). Replace motor shell; 4). Increase or decrease the amount of lubricating oil
Everyone meets gear motor at first time, who has all such a problem that is ‘What is the gear motor?‘ and ‘How gear motor works?‘. Now, let VEER Motor introduces it as below:
“Gear motor” refers to a combination of a motor plus a reduction gear train. These are often conveniently packaged together in one unit. The gear reduction (gear train) reduces the speed of the motor, with a corresponding increase in torque. Gear ratios range from just a few (e.g. 3) to huge (e.g. 500). A small ratio can be accomplished with a single gear pair, while a large ratio requires a series of gear reduction steps and thus more gears. There are a lot of different kinds of gear reduction.
In the case of a small transmission ratio N, the unit may be back drivable, meaning you can turn the output shaft, perhaps by hand, at angular velocity w and cause the motor to rotate at angular velocity Nw. A larger transmission ratio N may make the unit non-back drivable. Each has advantages for different circumstances. Back drivability depends not just on N, but on many other factors.
For large N, often the maximum output torque is limited by the strength of the final gears, rather than by N times the motor’s torque.
Veer Motor is the professional gear motor manufacturer with 13 years’ experience, if you want to buy gear motor with factory price, just contact us, email: email@example.com, or visit our official website: https://www.veermotor.com
Discover Fast and Reliable Vending Using Motors and Gear Motors From VEER Motor
Vending machines provide dispensable products through easy access. The motors and gear motors in your vending machines must be reliable, operate in various weather conditions and meet the demands of heavy use.
We offer high-quality motors and gear motors for all of your vending applications through motor sourcing and manufacturing. If you are manufacturing an existing vending application or you are looking for custom-made motors or gear motors for a new OEM application, VEER Motor helps you find the right solution for your unique requirements.
Speed Meets Reliability in Vending Applications
The vending industry includes many unique applications that require reliable and fast electric motors and gear motors. Some of these applications include:
- Food & drink vending: These machines are used in various settings including businesses, public parks, educational institutions and healthcare organizations. Due to heavy use, the motors and gear motors must withstand wear.
- Postal stamp & ticket machines: Used in post offices as well as train stations, stamp and ticketing machines require intricate motors made to handle paper and plastic materials.
- Merchandise vending machines: Often used in common areas and restrooms, merchandise vending machines vary in size and require motors and gear motors of various sizes built to fit.
- Reverse vending machines: Reverse vending machines are used for container recycling and are common in areas with mandatory recycling laws. They require motors and gear motors that are manufactured specifically for this application.
- Prescription medicine machines: Used to dispense prescription medication, these machines must use gear motors that are reliable and resistant to wear.
Electric Motor Applications Within The Vending Industry Include from VEER Motor:
|Food & Drink Vending||Postal Stamp & Ticket Machines||Merchandise Vending Machines|
|Prescription Medicine Machines||Reverse Vending Machines|
Secure, Safe, Dependable Motors and Gear Motors
Security applications and solutions need motors and gear motors that are dependable. There is no room for error or failure within your security system. They must operate in any environment, under any circumstance to keep businesses safe and secure.
VEER Motor’s team of experts works with you to facilitate the design, development, and manufacturing of motors and gear motors created specifically for these applications. Our portfolio of manufacturers offers only the highest quality material for your OEM motor and gear motor needs.
Ensure Your Safety and the Safety of Others With Security Applications
A security system includes various pieces of equipment that require a motor or gear motor. Some of these applications might include:
- Electric door locks: Often found in banks, hospitals or other secure locations, these door locks feature a keypad. The gear motor inside locks and unlocks the door with the correct pin.
- Electric turnstiles: A turnstile is often found in subway entrances, theme parks or other locations that see large crowds. They lock after hours, adding an extra layer of security.
- Remote controlled cameras: These cameras often turn or adjust based on movement. The gear motor inside facilitates that movement.
- Security lights and scanning systems: Lights that are motivated by movement are often used outside of commercial buildings and homes.
Electric arm gates: These gates use a gear motor to move the electric arm up and down and are often found in parking garages.
No matter the equipment, the motor inside must work efficiently day in and day out. With VEER Motor, you can rest assured that your security equipment will work.
Features of VEER Motor’s Custom Motors & Gear Motors for Security Applications
|Quiet Operation||Ability to Operate in Varying Environmental Conditions||Extended Operating Lifespan|
|Reliable||Durable Assemblies||Highly Efficient|
Custom electric motors and gear motors that power robotic applications
No matter what they’re used for, robots need to be precise while operating reliably and efficiently. The motors that power the various robotic components are the heart of these machines and must operate with high precision and accuracy.
Choose exceptional custom motor and gear motor solutions for the components that power robotics.
Work with VEER Motor to facilitate the design, development, and manufacturing of motors and gear motors specifically for robotics applications. We understand that they must operate with a high level of precision without busting your budget. Work with us to build a cost-effective motor for your robotics application that you can rely on for years to come.
We’ll work with you to produce the most accurate and reliable OEM motors and gear motors for your specific robotics application.
Examples of Electric Motor Applications in Robotics Include:
|Servo Mechanisms||Power Drives||Remote Control Devices|
VEER Motor’s Robotics Capabilities Meet Requirements for Motors & Gear Motors That Call For:
|Servos||Remote Controls||Stepper Motors||Robotic Kits|
Custom Motors Built to Precisely Power Your Pump Applications
Motor performance is a key factor in pump applications. Your machines must provide reliable and durable power for pumps dispensing cola, water and syrups, chemicals, soap and water, and sprayers.
When you can’t compromise on quality, durability and reliability, look to VEER Motor. We provide cost-effective, precise motor solutions based on your pump specifications.
Building High-Quality Custom Pump Motors for all Applications
We’ve been building OEM motors and gear motors for pump projects for over 30 years. No matter your application, know we have the experience and for a variety of applications such as:
- Industrial food service dispensing for soda, juice and other beverages
- Chemical dispensing
- Soap and water dispensing
- Commercial and industrial spraying equipment
Why Choose VEER Motor to Design Your OEM Pump Motor?
Because we value our customers for the long term. We build the highest-quality motors in the OEM market today which keeps our customers coming back to us for years. Our engineers design for durability, longevity and reliability.
We want to work with you on your next custom motor project and know that our quality and service will exceed your expectations. Since 1986, we’ve been helping our customers design and source customized OEM solutions making us a global industry leader.
Features of Our OEM motors for pump applications are:
|Waterproof||Built with Stainless Steel Materials||Long-Lasting|
|Durable to Meet Application Requirements||IP Rated Based on Application Specifications||Diameter range can be customized|
Dental professionals require tools that are powerful, efficient, and easy to maneuver in order to successfully treat their patients. At VEER Motor, we understand the dental industry’s needs and provide motor solutions that fit the unique demands of dental surgeons and other dental pros.
VEER Motor’s DC and brushless DC motors are excellent for dental equipment applications such as dental restoration tools, surgical tools, and dental lab equipment.
VEER Motor’s dental motors are ideal for use in a wide variety of dental tools:
- Root canal obturators
- Prosthodontics screwdrivers
- Other surgical instruments
Experience True Power for Your Off-Road Vehicles
Off-road vehicles are subject to severe physical and environmental elements during the year. Your design needs durability and robust materials to ensure protection from water damage, dirt, heat and blunt force during operations.
VEER Motor offers only the best motors and gear motors through sourcing services to fit your unique requirements. Increasing your production or developing something new requires the highest quality materials. We help you choose the perfect solution to fit your needs.
Durability and Quality for All Off-Road Vehicle Applications
The application you are producing will determine the type of electric motor you will need. Many off-road applications will use a gear motor including:
Shifters: Found within various types of off-road vehicles from heavy equipment to ATVs, shifters must work seamlessly for safety and efficiency.
Winches: Winches are attached to many heavy equipment vehicles and ATVs for pulling and transporting heavy objects. These tools require heavy duty gears to reduce fraying and cable wear.
Starters: It is difficult to think of a vehicle that doesn’t have a start. The motors within the starter must run efficiently in order for the vehicle to run at all.
Seating systems: Equipment and vehicles that have adjustable seats use motors to activate the movement simply.
Wipers: Wipers are moved by using motors. Often found of vehicles of different types, wipers are important for safety and vision.
VEER Motor’s motors and gear motors are specifically designed to stand up to the demanding punishment of off-road applications by:
|Resisting Abrasive and Corrosive Elements||Withstanding Aggressive Shocks||Providing High and Consistent Torque||Operating in a Wide Range of Temperatures|